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薄板薄板单面焊双面成形技术研究
摘 要
薄板单面焊双面成形的焊接质量受到了焊接设备、焊材工艺流程、操作技术水平的限制。本文详细的介绍了焊接电源、焊接电流、焊接速度、电弧电压、焊接层数、焊条类形、焊条直径等工艺因素对薄板单面焊双面成形技术焊接质量的影响和造成的相关缺陷。详细的分析了薄板单面焊双面成形技术焊接质量差所引起的一系列问题及造成质量差的原因，提出了相应的防止措施，解决薄板单面焊双面成形技术的缺陷，使薄板单面焊双面成形技术进一步完善，加以推广，并对薄板单面焊双面成形作业具有一定的指导作用。
关键词：薄板单面焊双面成形，焊接，质量，原因，措施
Abstract
Welding quality sheet forming side welding by welding equipment, consumables, process, operational technical limitations. This paper describes in detail the welding power, welding current, welding speed, arc voltage, welding layers, welding class shape, electrode diameter and other factors on the process side welding sheet metal forming technology and related welding quality caused by defects. Detailed analysis of the reasons for the poor quality of the sheet side welding forming a series of problems caused by poor technical quality of welding and the resulting proposed appropriate measures to prevent, resolve defects sheet forming side welding technology, the single sheet surface welding forming technology has been refined to promote them, and the sheet forming side welding job with some guidance.
Keywords: thin side welding forming, welding, quality, Reason
目 录
摘 要 1
Abstract 2
引 言 3
1.薄板单面焊双面成形的焊接缺陷 10
1.1 尺寸上的要求和缺陷 10
1.2 结构上的缺陷 12
1.3 性质上的缺陷 13
2.薄板单面焊双面成形质量差引起的问题 14
2.1 增加消耗，降低结构的质量和使用寿命和危害 14
3.薄板单面焊双面成形焊接质量差的原因分析 15
3.1 焊接参数的选择 15
3.1.1参数的影响 15
3.1.2 焊条类形及焊条直径的影响 15
3.1.3 焊接速度 17
3.1.4 电弧电压 17
3.1.5 焊接层数选择不当 18
4 结构因素 19
4.1焊件的材料和厚度 19
4.2坡口和间隙 19
4.3 操作因素 19
5.防止的措施 20
5.1 作好焊前准备 20
5.2 焊接操作 20
5.2.1 焊接方法选择 20
5.2.2 焊工技术水平 23
5.2.3焊接安全生产管理 24
6焊后质量检测 25
7焊接工装工艺过程卡 27
结 论 28
参考文献 29
致 谢 30
